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How To Make Cane Darts

Pennsylvania's Mark Bracken
4 time "World Champion" and World Record Holder For The ISAC Accuracy Contest

Let's Make Some Darts!
Step One
You can do this by storing the cane in tied bundles of twelve or so. In the winter, I dry my cane in the house where it is warm and dry. In the summer, the attic is the place of choice. Drying the cane should take about three to six months. In my opinion, I usually use FULLY SEASON THE CANE before attempting to straighten it. The method you use should not be one that uses extreme heat, This might crack the cane unexpectedly.

Once it has been seasoned, it may have a green color to it; this is ok, exposure to the sun will brown them. Now that your cane is dry, sand or cut off the little buds at each node. Take caution in removing the buds from the skinny end, as not to gouge the shaft as the bud is removed. You could leave a little extra material here for added strength. The reason is this area is a weak point and can break when you're straitening it.
This next step is for extremely dry cane only.
Now, trust me on this, soak your cane shafts in water for 12 to 24 hours before straitening them. This re hydrates them and makes the process almost "risk free" - as far as unexpected breakages. If you try to straiten dry cane with heat, they will scorch quickly and unexpectedly break! The added moisture will evaporate very quickly as you straiten them leaving them as dry as the were before! I soak my cane in a PVC pipe. Where you soak yours is up to your imagination. Trust me, this is the way to go!

The next day, take your cane out of the water and wipe it off with a cloth while it is still wet. This makes cleaning the cane a "snap". Use dry heat not steam!. I use a propane heater turned down very low.

Step Two
First working on every other section between the nodes, (look at the picture below for my definitions of "nodes" and "segments".) Then as it has cooled, do the remaining segments. (It really helps here to work on more than one shaft. This gives each shaft a chance to cool before you monkey with it - if it's still warm, you will screw up what ever you just straitened.

Step Three
Straiten every other node.

Step Four
Straiten the remaining nodes.

Step Five
This is the step where you're fine tuning and hitting those stubborn spots again.

Now lets get started. Start by working on the areas between the nodes. Lightly and evenly brown the crooked area with a twirling motion being careful not to scorch it. The cane will take on a rubbery consistency when enough heat has been applied. Carefully bend it over your thigh, gently work the bend out with a rolling motion, this will prevent kinking. Use a leather pad on your leg to prevent burning your leg (the cane will be that hot!) You can slightly over bend it and return the shaft to a strait position. This may help to keep a finished dart from returning to it's original shape. Some bends are just to severe to do this, use your best judgment.

Now getting back to where we were. STRAIGHTEN BETWEEN THE NODES DOING EVERY OTHER ONE, don't panic if it looks like a BANANA after the first step is finished... It should.

The reason for doing every other node is to prevent re bending a warm area, previously straitened. You must give the shaft time to cool before fooling with bends that are "too close" to the recently straitened area. A good tip is to work 3 or more shafts allowing each one time to cool between steps. IT IS ALSO IMPORTANT TO WORK ON THE SEGMENTS FIRST. IF YOU DO THE NODES FIRST,THEY WILL TEND TO BEND BACK AS YOU STRAIGHTEN THE ADJACENT SEGMENTS. TRUST ME ON THIS

As you reach step five, you can test your progress by holding the knock end and rolling the dart with your fingers. The dart should rotate with a balanced attribute. It should not "lope" as you turn it. Sorta like a cam shaft on a motor. They are not straight but they are balanced. You may not be able to get your first shafts perfect. You should be able to get a good "balance". How perfect you get them is up to you, but remember that they must have balance.
  • It is best to start on your worst piece of cane. If you break it, keep it for practice and learn the limitations of the cane Don't worry about small kinks in your finished darts, they generally have no affect on performance.
  • Huge bends that you are unable to get strait, you can correct by working the areas up or down from the problem spot to achieve a "balanced" dart.
  • Don't scrape the natural wax coating off the dart. This offers good natural protection from the elements. The exception to this is the area to be fletched, I scrape it off and dip or spray this portion of the dart with a varnish or varathane to aid the fletching cement's adhesion to the shaft. I use a cement called DUCO Household Cement. I think "wally world" or "came-apart" has it.
  • Your new darts do not have to be fore shafted. I glue in copper or stone points with five min. epoxy or "J-B Weld".
  • The points do not have to fall on a node to be strong. I use un waxed dental floss to wrap the shaft and the base of the point. I wrap them about 2 inches up the dart from the point, THIS PREVENTS THE SHAFT FROM CRACKING IN THE EVENT YOU HIT A CONCRETE WALL, AUTOMOBILE OR MASTODON SKULL.
  • Finally I coat the whole haft with epoxy.
    Thanks and I hope you find this helpful!

    - Mark